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Porous Silicon Carbide foundry foam ceramic filter


Silicon Carbide foundry foam ceramic filter mainly for filtration of cast iron and non-ferrous alloys. With their excellent resistance to attack and corrosion from molten iron liquid, they can effectively remove inclusions, reduce trapped gas from liquid metal and provide laminar flow, and then the filtered metal is significantly cleaner. Cleaner metal results in higher-quality castings, less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

SiC Ceramic Foam Filters is available in all standard dimensions and different thickness. The most common porosities are PPI 10, 20 and 30; higher porosities are available upon request. Custom-made cut-to-size filters are also possible.


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Physical Properties for Silicon Carbide Ceramic Foam Filters
Working Temperature ≤1540°C
Porosity 80~90%
Compression Strength
(Room Temperature)
≥1.0Mpa
Volume Density 0.3-0.5g/cm3
Thermal Shock Resistance 1200°C---room temperature 3 times
Application cast iron, cast copper, cast bronze, cast brass
high temperature gas filter,
chemical fillings and catalysis carrier etc.
Chemical Composition for Silicon Carbide Ceramic Foam Filters:
Al2O3 ≤28.00% SiC ≥62.00%
SiO2 ≤10.00% Fe2O3 ≤0.50%
Silicon Carbide Ceramic Foam Filters regular sizes
Round shape 40x11mm, 40x15mm, 50x15mm, 50x20mm, 60x22mm, 70x22mm, 80x22mm , 90x22mm,100x22mm, 305x25mm
Square shape 40x40x11mm, 40x40x15mm, 50x50x22mm, 75x75x22mm, 50x75x22mm, 100x75x22mm, 100x100x22mm, 55x55x15mm, 150x150x22mm
Other sizes can be customized

Advantage

  1. Filter the surdries in the castings, reduce the casting splracles, reduce the veins flowing when pouring the casting,reduce surface defects, obviously to improve the final-product rate.
  2. Reduce castings manufacturing duration and the sword and tool damages, improve casting surface manufacturing quality
  3. Strengthen castings anti-pressure and airproof features, strengthen elongate anti-resistance intensity, to improve surface glabrousness
  4. Predigest casting system designing requirement,reduce the length of horizontal casting channel, improve castings technology output rate.

Size

The size are available in square, round and custom geometric shapes; sizes ranging from 10mm up to 600mm, and thicknesses from 10-50mm. The most common porosities are 10ppi, 15ppi, 20ppi, 25ppi. Higher porosities are available upon request. Custom-made cut-to-size filters are also possible.

Common size in Round shape

40x11mm, 40x15mm, 50x15mm, 50x20mm, 60x22mm, 70x22mm, 80x22mm , 90x22mm,100x22mm, 305x25mm

Common sizes in Square shape

40x40x13mm, 40x40x15mm, 50x50x15mm, 50x50x22mm, 75x75x22mm, 50x75x22mm, 100x75x22mm, 100x100x22mm, 55x55x15mm, 150x150x22mm

Physical Properties for SiC Ceramic Foam Filters
Porosity(%) 80~90%
Working Temperature ≤1500°C
Bending Strength(Mpa) 0.8
Compression Strength(Mpa) 0.9
Thermal Shock Resistance 1100°C---room temperature 6 times
Volume Density 0.4-0.5g/cm3

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